水套炉烟道吹扫机设计及应用

Design and application of flue blowing device for water jacket furnace

毛谦明 芦林山 胡子龙 杨荣荣 赵忠文 艾克

Mao Qianming Lu Linshan Hu Zilong Yang Rongrong Zhao Zhongwen Ai Ke

中国石化 西北油田分公司 采油一厂, 新疆 轮台 841600

No.1 Oil Production Plant, SINOPEC Northwest Oilfield Company, Luntai, Xinjang 841600, China

塔河油田奥陶系属于高黏、高凝稠油油藏，在集输过程中地面水套炉已成为单井、流程、场站重要设备之一，但随着炉道、烟道积碳严重，严重影响稠油集输生产。目前传统的清理烟道、烟筒的方式为人工清扫，采用该方式清理，现场维护工作量较大，同时难以对烟道U型管道清理干净。该文研制了一种适用于塔河油田现场应用的水套炉烟道吹扫机，该设备配置与烟道内径相匹配的刮刀，能针对U型管进行自由弧度弯曲清理，同时利用吹扫部件将烟道内刮削下来的积碳及时排出。通过现场试验，烟道清理时间大幅缩短，节省了人力物力，同时清理效果好，具有极高的推广价值。

The Ordovician in Tahe oilfield belongs to the high viscosity and high condensed heavy oil reservoir. In the process of gathering and transportation, the water jacket furnace has become one of the important equipment of single well, process and station. Carbon deposition in furnace and flue seriously affects heavy oil gathering and transportation. At present, the traditional way to clean flue and chimney is manual cleaning, which demands a large workload and is difficult to clean U-type pipeline. We developed a flue blowing device for water jacket furnace suitable for the Tahe oilfield. The equipment is equipped with a scraper that matches the diameter of the flue, and can bend with free radian for the U-type pipeline. Scraped carbon deposits can be blown out in time with the blowing device. Field applications indicated that the new device significantly reduced cleaning time, saved manpower and material resources, achieved a good cleaning effect, and showed a high promotion value.

https://doi.org/10.11781/sysydz2017S1109